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The world’s largest solar farm at Kamuthi in southern India (Source: BBC)

Tamil Nadu: India’s double first in climate battle

A zero-emissions plant to make soda ash
Image caption:The Tuticorin zero-emissions plant to make soda ash

Two world-leading clean energy projects have opened in the south Indian state of Tamil Nadu.

A £3m industrial plant is capturing the CO2 emissions from a coal boiler and using the CO2 to make valuable chemicals. It is a world first.

And just 100km away is the world’s biggest solar farm, making power for 150,000 homes on a 10 sq km site.

The industrial plant appears especially significant as it offers a breakthrough by capturing CO2 without subsidy.

Built at a chemical plant in the port city of Tuticorin, it is projected to save 60,000 tonnes of CO2 emissions a year by incorporating them into the recipes for soda ash and other chemicals.

Here’s how it works:

  1. The plant operates a coal-fired boiler to make steam for its chemical operations.
  2. CO2 emissions from the boiler’s chimney are stripped out by a fine mist of a new patented chemical.
  3. A stream of CO2 is fed into the chemicals plant as an ingredient for soda ash and other compounds with many uses, including the manufacturing of glass, detergents and sweeteners.

Zero emissions

The owner of the chemicals plant, Ramachadran Gopalan, told a BBC Radio 4 documentary: “I am a businessman. I never thought about saving the planet. I needed a reliable stream of CO2, and this was the best way of getting it.”

He says his operation has now almost zero emissions. He hopes soon to install a second coal boiler to make more CO2 to synthesise fertiliser.

The chemical used in stripping the CO2 from the flue gas was invented by two young Indian chemists. They failed to raise Indian finance to develop it, but their firm, Carbonclean Solutions, working with the Institute of Chemical Technology at Mumbai and Imperial College in London, got backing from the UK’s entrepreneur support scheme.

Their technique uses a form of salt to bond with CO2 molecules in the boiler chimney. The firm says it is more efficient than typical amine compounds used for the purpose.

Image caption:The plant is projected to save 60,000 tonnes of CO2 emissions a year


They say it also needs less energy, produces less alkaline waste and allows the use of a cheaper form of steel – all radically reducing the cost of the whole operation.

The firm admits its technology of Carbon Capture and Utilisation won’t cure climate change, but says it may provide a useful contribution by gobbling up perhaps 5-10% of the world’s emissions from coal.

Lord Oxburgh, former chairman of Shell, and now director and head of the UK government’s carbon capture advisory group, told the BBC: “We have to do everything we can to reduce the harmful effects of burning fossil fuels and it is great news that more ways are being found of turning at least some of the CO2 into useful products.”

Solar farm

Meanwhile, the nearby giant Kamuthi solar plant offers a marker for India’s ambition for a rapid expansion in renewables.

The world's largest solar farm
Image caption:The world’s largest solar farm at Kamuthi in southern India


It is truly enormous; from the tall observation tower, the ranks of black panels stretch almost to the horizon.

For large-scale projects, the cost of new solar power in India is now cheaper than coal and Prime Minister Modi plans to power 60 million homes from the sun by 2022.

But solar doesn’t generate 24/7 on an industrial scale, so India has adopted a “more of everything” approach to energy until then.

Its recently-published National Electricity Plan projects no further additions to coal-based capacity between 2022 and 2027, and estimates that the share of clean generating capacity (including nuclear) will increase to 56.5% by the end of that period.

Source: BBC

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